Volkswagen Mexico realized their vision for a highly integrated approach to vehicle logistics
Volkswagen Mexico successfully implemented INFORM's software solution to create a highly integrated vehicle logistics system. This system coordinates production and import/export volumes into a highly efficient process, ensuring vehicles reach their destinations quickly and cost-effectively.
Key Highlights
Efficient Production and Logistics
- VW’s Puebla plant produces around 600,000 vehicles annually, including models like the Beetle and Jetta.
- The logistics process covers production, storage, and transportation using a mix of trucks, trains, and ships to reach dealers in Europe, North America, and South America.
Optimization with INFORM Software
- The Vehicle Logistics System by INFORM, implemented in 2007, coordinates all logistics processes, from storage to shipping.
- The system interfaces with Volkswagen’s global supply chain management system, TOMCADS, to generate optimized workflows for vehicle shipments.
Managing Large Vehicle Terminals
- The Puebla terminal can accommodate over 11,500 cars, with additional external space for 8,000 vehicles.
- Approximately 1,700 cars leave the Puebla plant daily, with 1,200 shipped by train and 1,500 by truck.
Maximizing Efficiency in Transport Planning
- INFORM’s software uses advanced algorithms to optimize transport routes, ensuring vehicles are loaded in the correct sequence to maximize capacity.
- The system helps avoid congestion and inefficiencies in the terminals, ensuring most vehicles spend less than 1.5 days at the terminal.
Integration and Transparency in Logistics
- The software provides real-time optimization and synchronization across the entire logistics chain, ensuring transparency and efficiency.
- Around 200 people per shift use the software, and even logistics partners can manage their assignments through the system.
In the past, we had a number of different yard management systems form our logistics provider. These systems only collected data, and did not organize our workflows. INFORM's software provides us with a system with which we can optimize all processes centrally in real-time, and simultaneously synchronize these throughout the entire supply chain. We have thus been able to realize our idea of a highly integrated approach.
Benefits
- Time and Cost Savings: Efficient planning and management reduce the time vehicles spend in terminals and lower overall logistics costs.
- Transparency and Coordination: Centralized and real-time management of logistics processes enhance visibility and coordination.
- Improved Capacity Utilization: Optimal loading sequences and route planning maximize transport capacity and reduce delays.
Conclusion
VW Mexico’s integration of INFORM’s Vehicle Logistics software has streamlined their logistics operations, resulting in significant time and cost efficiencies. The highly coordinated system ensures that vehicles reach their destinations promptly and in optimal condition, supporting VW’s global distribution network.
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